Standards:

Applications:

This dummy is primarily used for:

Evaluating dynamic load performance of safety belts

Testing overall static load capacity

Measuring slippage resistance under different belt configurations

Assessing regional restraint, guardrail operation, and fall suspension safety belt system performance

Testing rescue performance and fall arrest reliability

The dummy provides a safe and standardized substitute for human subjects in laboratory and industrial safety evaluations.

Product Information:

The Safety Belt Test Dummy is specifically designed for testing the performance of various safety belt systems in accordance with national and international standards.

It simulates a human body under load and motion, enabling accurate and repeatable testing of dynamic load, static load, and slippage resistance of safety belts and fall protection harness systems.

Standards

GB6095-2021 — Fall Protection Safety Belt

GB/T 6096-2020 — Safety Belt System Performance Test Methods

GB6095-2009. GB/T 6096-2009 — Earlier national standards

IRAM 3622-1. Individual protection against falls from height

ISO 10333 — International standard for personal fall arrest systems

EN 361 / EN 364 — European standards for full body harnesses and test methods

Specifications

Parameter	Specification / Description
Dummy Weight	100 ± 2 kg / 136 ± 2 kg
Surface Hardness	＞90 HD
Rubber Thickness	≥ 40 mm
Lifting Points	4 (one on each arm, one on the head, one on the crotch)
Lifting Ring Material	304 Stainless Steel, M16 thread
Main Dimensions	Shoulder width 483 mm; Hip width 400 mm; Leg circumference 150 mm; Neck circumference 150 mm; Leg spacing 50 mm
Structure Type	Integrated molded rubber body with embedded core
Center of Gravity Adjustment	Achieved by varying internal material composition
Surface Material	Non-metallic rubber, interference-free during belt contact
Storage Condition	Indoor, away from direct sunlight and high humidity
Test Environment	Compatible with dynamic and static load testing machines

Features

Precision-Molded Structure:

The dummy body and outer rubber layer are integrally molded for consistent performance, durability, and dimensional accuracy.

Realistic Weight Distribution:

Internal materials are strategically varied to replicate human mass balance and center of gravity.

Non-Metallic Surface:

Except for the stainless-steel lifting rings, the surface is entirely rubber to avoid friction or interference with belt materials.

Standardized Dimensions:

Fully compliant with GB/T 6096-2020 for dimensional accuracy and compatibility with standardized test frames.

Multiple Lifting Points:

Equipped with four 304 stainless-steel lifting rings for flexible suspension and accurate load application.

Safe and Durable:

High hardness rubber structure ensures reliability during repeated static and dynamic load tests.

Easy Handling & Maintenance:

Designed for convenient installation, lifting, and long-term indoor storage.

Usage Instructions

1. Lifting Ring Numbering

(1) Head ring;(2) Front chest ring;(3) Front chest ring;(4) Mid-leg ring;(5) Back ring;(6) Hip ring;(7) Lower leg ring.

2. Full-Belt Dynamic Load Test

Install the fall suspension safety belt on the dummy per standard requirements.

Connect the test frame’s lifting hook to ring (1) on the head.

Attach the sensor hook to the dummy’s belt buckle and route the flat lifting strap through ring (1).

Conduct the test following procedures in the Safety Belt Full Dynamic and Static Load Test Manual.

3. Static Load Test Connection

Guardrail operation safety belt test: Connect rings (5) and (6) to base frame rings using U-shaped shackles.

Regional restraint safety belt test: Connect rings (2), (3), and (7) to the base frame rings using U-shaped shackles.

Fall suspension safety belt test: Connect ring (4) to the middle lifting ring of the test frame base using a U-shaped shackle and wire rope.

For full test procedures, refer to the official Safety Belt System Test Manual.

FAQ

1. What is a Safety Harness Test Dummy?

A Safety Harness Test Dummy is a specialized testing device designed to simulate the human body for evaluating the performance and safety of fall protection systems such as safety harnesses, lanyards, and fall arrest systems. It is widely used in safety equipment testing and certification.

2. What is its working principle?

The dummy replicates human weight distribution and body structure. It is connected to a safety harness system and subjected to controlled fall or static load conditions. Sensors and measurement systems record impact force, load distribution, and harness performance during fall arrest events.

3. What parameters can it test?

It is commonly used to measure:

Impact force during fall arrest

Load distribution on harness straps

Body stability and orientation during fall

Energy absorption performance of safety systems

Structural integrity of harness components

4. Which standards does it comply with?

The equipment typically complies with international safety standards such as:

EN 361 (Full body harness requirements)

EN 363 (Fall arrest systems)

ANSI Z359 series (Fall protection standards)

OSHA safety regulations

ISO fall protection testing standards

5. What industries use this equipment?

It is widely used in:

Construction safety equipment testing

Industrial fall protection manufacturing

Aerospace and aviation safety testing

Power and electrical maintenance industries

Safety certification laboratories