Category

Item

Main Control System

PLC

Human-Machine Interface (HMI)

Human-Machine Interface (HMI)

Main Components

Switches / Buttons

Relays

DC Power Supply

Sensors

Drive System

Servo System

Ball Screw / Linear Guide

Servo Gearbox

Inverter (VFD)

Geared Motor

Pneumatic System

Air Filter Regulator

Proportional Valve

Solenoid Valve

Pressure Sensor

Cylinders / Accessories

Heating System

Temperature Controller

Heater

Power System

Leakage Protection

Powder Bed System

Filter Paper

Sensor

Control System

Software

Dust Collection System

Dust Collector

Feeding System

Screw Feeder

Powder Constant Temperature System

Cooling / Auxiliary Heating

Encapsulation Machine

Specification Item

Parameters

Powder Fluidization Bed Effective Area

840 mm × 560 mm

Encapsulation Thickness Tolerance

±0.1 mm

Encapsulation Pin (Leg) Consistency

±0.5 mm

Temperature Uniformity in Heating Zone

±2.5 °C

Electromagnetic Vibrator

1 unit

Dust Collector

Model CC9. 380V, 2.2 kW

Heater

1.9 kW × 6 units

Servo Motor

0.4 kW, 1 unit

Air Supply Pressure

0.45 < P < 0.8 MPa

Power Supply

3-phase, 5-wire, 380V, 50Hz

Rated Power

12 kW

Operating Power Consumption

~3.5 kW

Maximum Air Consumption

≤ 1.5 m³/h

Overall Dimensions (L × W × H)

1450 mm × 1570 mm × 2160 mm

Weight

Approx. 900 kg

Dust Collector

Specification Item

Parameters

Air Supply Pressure

≈ 0.4 MPa

Dust Collection Motor Power

2.2 kW

Pulse Solenoid Valve

3 units, 220V

Cartridge Filter (Membrane-Coated)

9 units, 800 mm

Automatic Feeding System

This system features real-time automatic detection and compensation. It adopts a screw feeding mechanism, with material shortage alarm for the hopper and abnormal condition alarm for the powder tank.Hopper Capacity: 15 kg；Compensation Accuracy: 20 g

Powder Constant Temperature System

This system utilizes an external chiller and an internal auxiliary heating device to regulate the temperature of the powder inside the powder tank, preventing powder aging and ensuring parameter consistency.

(The chiller is optional and can be purchased separately.)

Parameter

Specification

Heating Method

Radiant Heating

Production Efficiency

2 racks / approx. 2 min (Ceramic components: 2 racks ≤ 2 min)

Powder Dipping Cycles

1–99 times, adjustable

Preheating Time

1–999 sec, adjustable

Powder Fluidization Time

0.1–99.9 sec, adjustable

Settling Time

0.1–99.9 sec, adjustable

Leveling Time

1–999 sec, adjustable

Hammer Vibration Cycles

0–9 times, adjustable

Powder Dipping Time

Three independent settings / 0–9 sec, adjustable

Vibration Time

Powder dipping time − vibration delay = vibration time

Swing Cycles

0–3 times, adjustable

Powder Dipping Height

Five independent settings / 0.1–99 mm, adjustable

Low Pressure Range

0.001–0.008 MPa

High Pressure Range

0.01–0.2 MPa

Pressure Rise Time

0.1–3 sec

Pressure Drop Time

0.1–3 sec

Lifting Speed

Multi-level precision adjustment (thousands of levels)

Powder Dipping Speed

Multi-level precision adjustment (thousands of levels)

No.

Product Advantages

1

Independent temperature control — Six-zone infrared heating + adjustable heater angle

2

Air pressure control — Digital proportional valve + backup manual throttle valve

3

Air pressure control — Pressure rise and fall curve

4

Automatic feeding — Automatic detection with real-time compensation (20 g)

5

Height control — Origin positioning + stepwise adjustment

6

Anti-contamination — Enclosed frame + integrated dust removal

7

Low-position hammer vibration — Cylinder + cam mechanism

8

Powder adhesion swing — Cylinder + cam mechanism

9

Balanced design — Main transmission with dual side-mounted linear guide rails

10

Powder constant temperature — Monitoring + auxiliary heating function

11

Powder constant temperature — Monitoring + cooling function

12

Heating monitoring — Dual-level protection

13

Powder adhesion monitoring — Viewing window + lighting

14

Dust removal system — Nine filter cartridges + 2.2 kW variable frequency dust collector

15

Dust-proof technology — Enclosed powder tank + annular air duct

16

Maintenance — Backup vacuum cleaner

17

Automatic dust cleaning — Shutdown with delayed power-off for dust cleaning

18

Air source control — 5 μm precision filtration + power-off air cutoff

19

Software technology — Data storage + misoperation protection + fault alarm

20

Fault alarm — Emergency stop, Door A + Door B, servo, heating, powder temperature, powder tank, powder box, air source, hanger

21

Fault handling — Simulation interface + solution guidance

22

Operation modes — Automatic, manual, engineer, I/O monitoring

23

Powder protection — Dual-layer isolation from heat source

24

Energy saving — High-quality insulation materials + inner and outer dual-layer protection

25

Core materials — Japanese main control system + imported filter paper

26

Intellectual property — Four patented technologies