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Battery Short Circuit Testing Machine

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Standards:

This instrument complies with the requirements of various battery short circuit test methods and standards, including GB, IEC, EN, UN38.3. UL 2054. QC/T 742-2006. and QC/T 743-2006.

Applications:

Product Information:

Principle

The high-current short circuit device is designed according to the requirements of various battery short circuit test standards. According to these standards, the short circuit device must have an internal resistance of ≤50 mΩ to achieve the maximum short circuit current required for the test.
In addition, the circuit design of the short circuit device must be capable of withstanding high-current impact. Therefore, an industrial-grade DC electromagnetic contactor, all-steel terminals, and internal steel plate current conduction structure are adopted. The wide and thick steel plates effectively improve heat dissipation performance, making the high-current short circuit device safer and more reliable.
This design helps reduce equipment wear and energy loss during testing while ensuring the accuracy and repeatability of test data.

Technical Parameter

Item Specification
Inner Chamber Dimensions 500 (W) × 500 (D) × 500 (H) mm
Control Method PLC touchscreen control
Temperature Fluctuation ±0.5℃
Temperature Deviation ±2℃
Operating Voltage AC 220V, 50Hz–60Hz
Surge Voltage AC 1kV / 1.2–50μs (Peak Value), 1 min
Maximum Short Circuit Current 1000A (Maximum current can be customized)
DC Response Time ≤5μs
Device Internal Resistance 50±20mΩ, 80±20mΩ, 100±20mΩ (Customizable, manual adjustment)
Operating Time Pull-in time / Release time ≤30ms
Operating Characteristics Cold pull-in voltage ≤66% Us
Cold Release Voltage ≤30% Us, ≥5% Us
Inner Chamber Material 1.0mm thick stainless steel plate with Teflon coating, featuring strong corrosion resistance and flame retardancy
Outer Chamber Material A3 cold-rolled steel plate with baked paint finish, thickness 1.0mm
Observation Window Triple-layer vacuum glass, size: 320 × 250 × 40mm (Customizable)
Pressure Relief & Exhaust Equipped with pressure relief device and exhaust ventilation outlet at the rear of the chamber
Chamber Door Single door, left-opening
Door Safety Switch Power-off interlock switch when the door is opened, preventing misoperation and ensuring operator safety
Test Port φ50mm test port on the left or right side of the machine for inserting voltage and current acquisition cables
Casters Four universal casters installed at the bottom for easy movement
Voltage Acquisition Range: 0–100V
Sampling Rate: 100ms
Channels: 1 channel
Accuracy: ±0.8% F.S (0–100V)
Current Acquisition Range: 0–1000A DCA
Sampling Rate: 100ms
Channels: 1 channel
Accuracy: ±0.5% F.S
Short Circuit Contactor Life 300.000 cycles
Controller Interface 7-inch touchscreen (Interface shown for reference only; actual display may vary)
Data Export USB data export port available for report generation, test data review, and curve analysis
Power Capacity 3KW
Power Supply 220V, 50Hz
Outer Dimensions Approx. 750 × 800 × 1800mm (W × D × H), subject to actual size
Equipment Weight Approx. 200kg

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