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Non-standard Industrial Oven (Vacuum Reflow Oven)
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Product Information:
The Non-standard Industrial Oven (Vacuum Reflow Oven) is a customized continuous thermal processing system designed to meet specific process requirements. It integrates vacuum technology, multi-zone heating, and hot air circulation to deliver stable and uniform thermal performance. Equipped with a stainless steel mesh belt conveyor and cleanroom-compatible structure, the system ensures smooth, contamination-free transport and high process reliability for advanced manufacturing applications.
Applications
This non-standard oven is widely used in industries requiring high precision and reliability:
Electronics: PCB, SMT reflow soldering, component curing
Semiconductor: chip packaging and thermal processing
New energy: battery module soldering and heat treatment
Automotive electronics: high-reliability soldering processes
Precision manufacturing: vacuum heat processing applications
Technical Parameters
| Parameter | Specification |
|---|---|
| Power Supply | AC380V, 3 Phase, 50Hz |
| Total Length | 6000 mm |
| Heating Zone Length | 5000 mm |
| Temperature Range | 40℃ – 350℃ (Typical ≤180℃) |
| Temperature Uniformity | ±3℃ (excluding inlet/outlet) |
| Conveyor Speed | 0.3 – 2.0 m/min (adjustable) |
| Typical Speed | 0.8 m/min |
| Conveyor Type | SUS stainless steel mesh belt / Teflon belt |
| Belt Width | 1010 mm |
| Heating Method | Medium-wave quartz heating tubes |
| Exhaust Volume | Max. 10.0 m³/min |
| Exhaust Pipe | ∮80 mm × 6 |
| Temperature Control Accuracy | ±0.3% FS |
| Vacuum Requirement | Vacuum achieved within 10 seconds |
| Control System | Siemens PLC + Touchscreen |
| Temperature Recording | 6-point recorder (USB export) |
| Surface Temperature | ≤45℃ (except specific areas) |
| Cleanliness Level | Class 100 |
Features
Custom-engineered Design: Fully tailored to specific product size, process flow, and capacity requirements
Vacuum Reflow Capability: Effectively reduces voids in solder joints and improves bonding reliability
High-precision Temperature Control: Multi-zone PID control ensures stable and consistent heating
Cleanroom-ready Structure: Stainless steel chamber and low-particle design meet Class 100 standards
Efficient Heating System: Quartz heating tubes provide fast heating and high thermal efficiency
Stable Conveying System: Smooth operation without vibration, jamming, or product damage
Advanced Automation: Siemens PLC with touchscreen interface, supports MES integration
Comprehensive Safety Protection: Includes phase sequence protection, overload protection, emergency stop, and over-temperature protection
Easy Maintenance: Motorized top cover allows convenient inspection and servicing
FAQ
1. What is the difference between a non-standard oven and a standard oven?
A non-standard oven is customized according to specific process and product requirements, offering greater flexibility in design, functionality, and performance.
2. What are the advantages of a vacuum reflow oven?
It significantly reduces voids in solder joints, improving product quality and long-term reliability.
3. Can the oven be customized for different production lines?
Yes, parameters such as size, number of heating zones, conveyor type, and vacuum system can be tailored.
4. Is it suitable for cleanroom environments?
Yes, it meets Class 100 cleanliness standards and is suitable for high-level cleanroom applications.
5. Does the system support process monitoring and traceability?
Yes, it features multi-point temperature monitoring and USB data export for full traceability and process control.
