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Stainless Steel Non-standard Tunnel Oven
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The Stainless Steel Non-standard Tunnel Oven (Vacuum Reflow Oven) is a fully customized continuous thermal processing system designed for high-precision and high-cleanliness applications. The inner chamber is made of stainless steel with full argon arc welding, ensuring a clean, durable, and contamination-free environment. Integrated with vacuum reflow technology, multi-zone heating, and optimized hot air circulation, the system provides stable temperature control and reliable process performance for demanding industrial applications.
Applications
This stainless steel non-standard tunnel oven is suitable for industries with strict requirements on cleanliness and process stability:
Electronics: PCB, SMT reflow soldering, component curing
Semiconductor: chip packaging and thermal processing
New energy: battery module soldering and material heat treatment
Automotive electronics: high-reliability soldering processes
Precision manufacturing: vacuum heat treatment requiring clean environments
Technical Parameters
| Parameter | Specification |
|---|---|
| Power Supply | AC380V, 3 Phase, 50Hz |
| Total Length | 6000 mm |
| Heating Zone Length | 5000 mm |
| Temperature Range | 40℃ – 350℃ (Typical ≤180℃) |
| Temperature Uniformity | ±3℃ (excluding inlet/outlet) |
| Conveyor Speed | 0.3 – 2.0 m/min (adjustable) |
| Typical Speed | 0.8 m/min |
| Conveyor Type | SUS stainless steel mesh belt / Teflon belt |
| Belt Width | 1010 mm |
| Heating Method | Medium-wave quartz heating tubes |
| Exhaust Volume | Max. 10.0 m³/min |
| Exhaust Pipe | ∮80 mm × 6 |
| Temperature Control Accuracy | ±0.3% FS |
| Vacuum Requirement | Vacuum achieved within 10 seconds |
| Control System | Siemens PLC + Touchscreen |
| Temperature Recording | 6-point recorder (USB export) |
| Surface Temperature | ≤45℃ (except specific areas) |
| Cleanliness Level | Class 100 |
Product Features
Non-standard Customization: Designed according to specific product size, process requirements, and production capacity
Full Stainless Steel Chamber: Corrosion-resistant, easy to clean, and suitable for high-cleanliness environments
Vacuum Reflow Technology: Reduces solder voids and enhances bonding reliability
High-precision Temperature Control: Multi-zone PID control ensures consistent and stable heating
Cleanroom-ready Design: Low particle generation with dust control system, meeting Class 100 standards
Efficient Heating System: Quartz heating tubes enable fast temperature rise and high efficiency
Stable Conveyor Operation: Smooth transmission without vibration, jamming, or product damage
Advanced Automation System: Siemens PLC with touchscreen interface, supports MES integration
Comprehensive Safety Protection: Includes phase sequence protection, overload protection, emergency stop, and over-temperature protection
Convenient Maintenance: Motorized lifting top cover for easy inspection and servicing
FAQ
1. What makes this oven “non-standard”?
It is fully customized based on specific process requirements, including dimensions, heating zones, vacuum system, and automation level.
2. Why use stainless steel construction?
Stainless steel improves cleanliness, corrosion resistance, and durability, especially for cleanroom environments.
3. What is the benefit of vacuum reflow?
It minimizes voids in solder joints, improving product quality and long-term reliability.
4. Can this oven be integrated into an automated production line?
Yes, it supports MES system integration and can be connected with automated loading/unloading systems.
5. Is it suitable for high-end manufacturing industries?
Yes, it is widely used in semiconductor, automotive electronics, and other high-reliability industries.
